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4140 steel: an excellent choice for aviation and automation

4140 steel – an all-rounder with excellent performance

4140 steel and it’s equivalent steel  chemical  composition :

Grade C Si Mn S P  Cr Mo  Ni  V W
4140 0.38-0.43 0.15-0.35 0.75-1.00 ≤0.040 ≤0.035 0.80-1.10 0.15-0.25 / / /
EN19 0.36-0.44 0.10-0.40 0.70-1.00 ≤0.040 ≤0.035 0.90-1.20 0.15-0.25 / / /
42CRMo 0.38-0.45 0.17-0.37 0.50-0.80 ≤0.035 ≤0.035 0.90-1.20 0.15-0.25 / / /
42CRMo4 0.38-0.45 ≤0.40 0.60-0.90 ≤0.035 ≤0.025 0.90-1.20 0.15-0.30 / / /
SCM440 0.38-0.43 0.15-0.35 0.60-0.85 ≤0.030 ≤0.030 0.90-1.20 0.15-0.30 / / /

 

The exquisite combination of these elements gives 4140 steel the perfect blend of high strength and toughness.

After quenching and tempering, it exhibits excellent comprehensive mechanical properties,

  • Tensile Strength: Typically Min  1080 MPa
  • Yield Strength: Min 930 MPa
  • Area Reduction: Min 45%
  • Impact energy :Min 63J
  • Impact toughness value: Min 78J/cm²
  • Hardness: 28-32HRC

Not only that, the addition of molybdenum and chromium significantly improves its wear resistance and fatigue resistance, allowing it to maintain stable performance under repeated stress conditions. At the same time, 4140 steel also has excellent machinability, easy cutting and forming, and good heat treatment responsiveness. It can accurately adjust the hardness and toughness through different heat treatment processes, such as normalizing, quenching + tempering(QT), to suit diverse applications. Application requirements have also enabled it to show its talents in many fields such as aerospace, automobiles, and machinery manufacturing.

4140 steel plateThe “steel backbone” of the aviation field

(1) Solid support of the landing gear

In the aerospace industry, 4140 steel is the unsung hero. As a key component for takeoff and landing, aircraft landing gear must withstand huge impact forces and heavy loads. After proper heat treatment, 4140 steel has a tensile strength of over 1500MPa and a yield strength of over 1300MPa, making it easy to handle. Like the Boeing 737 series aircraft, some key parts of the landing gear are made of 4140 steel. The impact force at the moment of landing can reach hundreds of tons. With its high strength, good toughness and hardenability, it ensures the structural integrity of the landing gear and allows the aircraft to touch the ground smoothly. Glide safely.

(2) Responsible for the stability of the fuselage structure

The fuselage structure is also inseparable from 4140 steel. When flying in the air, the fuselage is subjected to complex stresses, including air pressure differences, torque from maneuvering flight, etc. 4140 steel is used in key parts such as fuselage beams and frames. It has excellent fatigue resistance and can withstand millions of stress cycles without crack initiation. At the same time, compared with some high-strength but high-density steels, it has a suitable strength-to-weight ratio, which can reduce weight while ensuring the stability of the fuselage, improve fuel efficiency, help the aircraft have longer range and better economy, and provide benefits to the aviation industry. Development has made great contributions.

 “Right-hand assistant” in the field of automation

(1) The first choice for precision mechanical parts

In the field of automated production, 4140 steel is also a “powerful candidate”. It is the best choice for manufacturing precision mechanical parts, such as high-precision gears, shafts, etc. Its good machinability allows it to easily achieve micron-level processing accuracy during turning, milling, grinding and other processing processes, meeting the stringent requirements of automation equipment for precision fit of parts. Moreover, through proper heat treatment, the hardness can be controlled in the HRC 30-40 range, which not only ensures high strength but also takes into account toughness, allowing parts to stably transmit power under high-speed operation and frequent starts and stops, and reduce the risk of wear and fatigue failure. , greatly improving the operational reliability and lifespan of automated production lines.

(2) Reliable guarantee of industrial automation equipment4140-steel-plate

4140 steel is often found in key parts such as frames and guide rails of industrial automation equipment. When the equipment is running, the frame must bear the weight of many components and resist vibrations, and the guide rails must ensure that the slider moves smoothly and accurately. With its excellent wear resistance, 4140 steel can still maintain dimensional accuracy after long-term use, reducing the risk of equipment accuracy drift; its excellent anti-fatigue performance can withstand millions of stress cycles, eliminate cracks, and ensure the stability of equipment for many years. operation, greatly reducing the company’s downtime maintenance costs caused by equipment failure, and laying a solid foundation for the efficient advancement of automated production.

Professional steel supply and quality assurance

As a professional supplier specializing in 4140 steel, we feel a heavy responsibility. In terms of quality control, from the strict screening of raw material procurement, to the precise control of every step of the production process, to the comprehensive inspection of finished products before leaving the factory, we ensure that every batch of 4140 steel meets or even exceeds industry standards. Whether it is tensile strength, yield strength, hardness, toughness and other key indicators, there are detailed data to support the quality.

In terms of inventory, we always have a wide range of 4140 steel in stock, covering round bars of different diameters, plates of various thicknesses, and profiles of various sizes to meet the diverse needs of customers. Whether you are in small batch trial production or large-scale production, we can quickly Respond to supply.

4140 round bar

Not only that, we also provide customized services, tailor-made exclusive material solutions based on customers’ special composition fine-tuning and heat treatment requirements for steel; our after-sales team is on standby to answer your questions during use and solve technical problems, making your purchase smooth. worry. Choosing us means choosing professionalism, reliability and peace of mind, and working together to create a brilliant future.

 

Joann
Name: Joann

 

 

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Effect of Carbon on Steel Properties

Carbon element plays a key role in balancing strength and toughness in steel. Reasonable control of carbon content is a core link in steel design and production. The higher the carbon content, the higher the hardness of the steel, but the worse its plasticity and toughness. When the carbon content exceeds 0.23%, the welding performance of the steel deteriorates. Therefore, the carbon content of low-alloy structural steel used for welding generally does not exceed 0.20%. High carbon content will also reduce the atmospheric corrosion resistance of steel, and high-carbon steel in open-air stockyards will easily rust. In addition, carbon can increase the cold brittleness and aging sensitivity of steel.

Carbon exists in two forms in steel. One is free state, such as iron-carbon solid, amorphous carbon, annealed carbon, graphite carbon, etc., which can be directly represented by “C”. The other is combined carbon, that is, carbide of alloy elements, such as Fe3C, Mn3C, etc., which can be represented by “Mc”. The former generally cannot react with acid, while acid can dissolve and destroy the latter. In steel, combined carbon is the main form, and free carbon only exists in iron and annealed high-carbon steel. In component analysis, usually measurethe total carbon content .

carbon steelThe specific role of carbon element in steel:

Effect on the microstructure of steel:  The carbon content determines the microstructure of the steel, such as the proportion of pearlite, bainite or martensite, which in turn affects the overall performance of the steel.

Effect of heat treatment on steel Hardenability:  Steel with high carbon content is more likely to form martensite during heat treatment (such as quenching), significantly increasing the hardness. Carbon also affects the phase transformation temperature and hardenability of steel, which determines the final properties of the steel after heat treatment.

Effect on the mechanical properties of steel Enhanced strength and hardness: Increased carbon content will significantly increase the strength and hardness of steel. This is because carbon atoms form carbides (such as Fe3C) in the iron lattice, which enhances the steel’s ability to resist deformation.

Reduced ductility and toughness: Although carbon increases strength and hardness, too high a carbon content can reduce the ductility and toughness of steel, making it more susceptible to brittle fracture.

In the past few articles, we also analyzed the role of Cr in steel and the relationship between Ni and steel. If you are interested, you can take a look.

 

Joann
Name: Joann

 

 

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32CrMoV12-10/1.7765 alloy steel

In modern industry, 32CrMoV12-10 steel belong to alloy steel , which play a crucial role because they have high strength, good heat treatment properties and excellent corrosion resistance. 32CrMoV12-10 also know as 1.7765  which under the DIN standard , it is a high-quality material that works under high load and high temperature conditions. It plays a decisive role in industrial operations.

Chemical composition about 32CrMoV12-10 steel

C Si Mn S P  Cr Mo  Ni  V
32CrMoV12-10 0.30-0.35 Max 0.35 Max 0.60 Max 0.025 Max 0.01 2.80-3.20 0.80-1.20 / 0.25-0.35

32CrMoV12-10 container  proper pencent  Chromium , it improved its corrosion resistance and extended service life.

32CrMoV12-10 steel delivery condition

As usual ,32CrMoV12-10 steel delivery as QT condition

Mechanical properties

Grade
Condition
Yield strength min
[MPa]
Tensile strength
[MPa]
Elongation A
5
[%]
Reduction of area Z
min
[%]
Hardness[HRC]
32CrMoV12-10
QT
Min 800
Min 940
Min13%
70
Min26HRC

32CrNiMoV12-10 round barHeat treatment about 32CrMoV12-10

Forging

– Slowly heat 32CrMoV12-10 steel material to 1100-850°C. Due to the relatively high thermal strength of this steel, the initial hammer blow should be light.

Annealing

– Annealing temperature:Heat to approx. 720°C, cool slowly.

– Hardness :Maximum  224 HB

Quenching:

-Quenching temperature: 860-890℃
-Medium: oil, water or air
-Hardness: 53-58 HRC

Tempering:

– Tempering temperature: 540-680℃
– Hardness: ≤45 HRC
– Tempering time: Depends on specific materials and requirements

Application area

32CrMoV12-10 is often used to manufacture equipment and parts that operate under high load and high temperature, such as automobile engine connecting rods, mechanical tool blades, pneumatic tools, molds, and weapon manufacturing, such as gun barrels, etc.

Advantages and features of 32CrMoV12-10

  • High strength: 32CrMoV12-10 has excellent tensile strength and yield strength, and is suitable for working environments that bear large loads and pressures.
  • Good heat treatment performance: This alloy steel can adjust the hardness and toughness of the material through quenching and tempering processes to adapt to different usage requirements.
  • Excellent corrosion resistance: 32CrMoV12-10 adds an appropriate amount of chromium to improve its corrosion resistance and extend its service life.

If you want to know more about the 32CrMoV12-10 or want to get a quotation , please do not hesitate contact us .

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The Power of 1.3343/M2/HS6-5-2C High-Speed Steel

1.3343 steel is a high-toughness high-speed steel containing a high proportion of tungsten and has the characteristics of high wear resistance and high efficiency. Grade 1.3343 is the HSS type steel. HSS refers to high speed steel grade. The grade is defined in the ISO 4957.This kind of steel has excellent comprehensive mechanical properties and good cutting performance. Therefore, it is widely used in various tool and mold manufacturing fields.

1.3343 is supplied with a hardness of 230HBS and can reach 64HRC after quenching and tempering.

Chemical composition and its equivalents

ASTM A600 C Mn P S Si Cr V Mo W
M2 regular C 0.78 0.88 0.15 0.40 0.03 0.03 0.20 0.45 3.75 4.50 1.75 2.20 4.50 5.50 5.50 6.75
DIN ISO 4957 C Mn P S Si Cr V Mo W
1.3343/HS6-5-2C  0.86 0.94 0.45 3.80 4.50 1.70 2.10 4.70 5.20 5.90 6.70
JIS G4403 C Mn P S Si Cr V Mo W
SKH51 0.80 0.88 0.40 0.03 0.03 0.45 3.80 4.50 1.70 2.10 4.70 5.20 5.90 6.70

Physical properties of 1.3343

Density         0.294 lb/in3 (8138 kg/m3)
Specific Gravity                  8.15
Modulus of Elasticity         0.294 lb/in3 (8138 kg/m3)
Thermal conductivity         24 Btu/ft/hr/°F  41.5 W/m/°K
Machinability          65% of a 1% carbon steel

Mechanical properties of 1.3343

Mechanical properties Metric Imperial
Hardness, Rockwell C (tempered at 1150°F, quenched at 2200°F) 62 62
Hardness, Rockwell C (as hardened, quenched at 2200°F) 65 65
Compressive yield strength (when tempered at 300°F) 3250 MPa 471000 psi
Izod impact unnotched (when tempered at 300°F) 67 J 49.4 ft-lb
Abrasion (loss in mm3, as-hardened; ASTM G65) 25.8 25.8
Abrasion (loss in mm3, tempered at 1275°F; ASTM G65) 77.7 77.7
Poisson’s ratio 0.27-0.30 0.27-0.30
Elastic modulus 190-210 GPa 27557-30458 ksi

1.3343-high-speed-steel-tool-steelHeat treatment about DIN 1.3343 steel

Soft annealing:
820 to 850 °C for about 2 to 5 hours
slow controlled cooling of 10 to 20 °C per hour to about 550 °C;
further cooling in air. Maximum 270 HB

Hardening:
1190 – 1230 °C
Quenching in oil/compressed gas/air/hot bath
Min: 64 HRC

Tempering:

Min560 °C

Slow heating to tempering temperature (to avoid forming of cracks)
immediately after hardening;

Hardneess -tempering temperature -curves for 1.3343/H6-5-2C steel

Hardne s s -te mpe ring te mpe rature -c urve s fo r 1.3343

Characteristic of 1.3343 HSS steel

  1. High hardness, MinHRC64 after final heat treatment,
  2. The carbides are fine and evenly distributed and have good wear resistance.
  3. Good thermoplasticity.

Application of 1.3343 HSS steel

  1. Particularly suitable for cold rutting dies and extrusion tools.
  2. General toughness precision wear-resistant hardware cold stamping dies, cold extrusion blades, punches and dies.
  3. Suitable for processing into various types of drill bits, milling cutters and other cutting tools.
  4. Particularly suitable for tools subjected to vibration and impact loads.

 

Joann -Otai specai steelName: Joann

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A material for engineering projects-34CrNiMo6/1.6582 alloy steel

34CrNiMo6/1.6582 alloy steel  is high-strength engineering steel as per BS EN 10083-3:2006 . It  is widely used in the manufacture of important parts such as engine camshafts and connecting rods due to its excellent comprehensive mechanical properties.

What is 34CrNiMo6/1.6582 alloy  steel ? Below let’s  explain it from its chemical composition , properties , application etc aspect.

Chemical composition of 34CrNiMo6/1.6582 alloy steel and its equivalent steel

BS EN 10083 – 3:2006 34CrNiMo6
/1.6582
C Mn Si P S Cr Mo Ni
0.30-0.38 0.5-0.8 0.40 max 0.025 max 0.035 max 1.3-1.7 0.15-0.30 1.3-1.7
BS EN 10250-3:2000 C Mn Si P S Cr Mo Ni
0.30-0.38 0.5-0.8 0.40 max 0.035 max 0.035 max 1.3-1.7 0.15-0.30 1.3-1.7
ASTM A29: 2004 4337 C Mn Si P S Cr Mo Ni
0.30-0.40 0.6-0.8 0.20-0.35 0.035 max 0.040 max 0.70-0.90 0.20-0.30 1.65-2.00

Mechanical  Properties of 34CrNiMo6/1.6582 alloy steel

34CrNiMo6/1.6582 alloy steel round bar

Below is the mechanical Properties after QT in room temperture

Properties < 16 >16 – 40 >40 – 100 >100 – 160 >160 – 250
Thickness t [mm] < 8 8<t<20 20<t<60 60<t<100 100<t<160
Yield strength Re [N/mm²] min. 1000 min. 900 min. 800 min. 700 min. 600
Tensile strength Rm [N/mm2] 1200 – 1400 1100 – 1300 1000 – 1200 900 – 1100 800 – 950
Elongation A [%] min. 9 min. 10 min. 11 min. 12 min. 13
Reduction of area Z [%] min. 40 min. 45 min. 50 min. 55 min. 55
Toughness CVN [J] min. 35 min. 45 min. 45 min. 45 min. 45

Heat treatment of 34CrNiMo6/1.6582 alloy steel

Grade Quenching Tempering Annealing  Normalizing
Temperture(°C) Media Time (mins) Temperture(°C) Time (mins)
34CrNiMo6/1.6582 830-860 Oil or Water 30 540-660 60 850-880°C and then slowly cool in the furnace to below 600°C for annealing. Heat the material to around 870-900°C and then cool in still air

The heat treatment of 34CrNiMo6 typically involves processes to achieve desired mechanical properties.

It’s essential to follow precise temperature and cooling rate guidelines during each step to achieve the desired microstructure and mechanical properties in the final product. Additionally, specific requirements for hardness, strength, and toughness will dictate the exact parameters of the heat treatment process. Consulting material specifications and/or a metallurgical engineer is recommended for precise heat treatment instructions.

Characteristic of 34CrNiMo6 steel

34CrNiMo6 round bar

High Strength: 34CrNiMo6 has excellent high strength and is able to withstand high load and high stress conditions.

High toughness: The alloy has good toughness and is able to maintain structural integrity under high loads and avoid easy fracture.

Wear Resistance: Due to its alloy composition, 34CrNiMo6 has good wear resistance and is suitable for applications in high friction and high wear environments.

High-temperature properties: The alloy maintains a certain hardness and strength in high-temperature environments, making it suitable for high-temperature applications.

Application of  34CrNiMo6  steel

34CrNiMo6 material is widely used in manufacturing various high-load and high-wear parts, including but not limited to:

Gears and drive shafts: Used in automobiles, industrial machinery, aerospace and heavy equipment, etc.

Bearings: Bearings used to support rotating parts, such as engines and machinery.

Forgings and forging dies: Used to make forgings and forging dies, such as hammer heads and dies.

Oil and Gas Extraction Equipment: Used in the manufacture of drill bits, drill pipe and parts for oilfield equipment.

Stock and price

Otai stock 34CrNiMo6 more than  1000tons ,   size from 12mm to  600mm . If you have any interest , please contact :

 

Joann -Otai specai steelName: Joann

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Unlocking the Secrets of AISI 4340 Steel

AISI 4340 steel is a medium-carbon low-alloy high-strength steel and a typical representative of low-alloy ultra-high-strength steel. It has good hardenability, well-matched strength and toughness, high fatigue strength and low notch sensitivity, high low-temperature impact toughness, and no obvious temper brittleness.

AISI 4340 steel standard

The execution standard for 4340 steel is ASTM A29/A29M-04

Chemical composition of AISI 4340 steel and equilvalent grade

Standard Grade C Mn P S Si Ni Cr Mo
ASTM A29 4340 0.38-0.43 0.60-0.80 0.035 0.040 0.15-0.35 1.65-2.00 0.70-0.90 0.20-0.30
EN 10250 36CrNiMo4/
1.6511
0.32-0.40 0.50-0.80 0.035 0.035 ≦0.40 0.90-1.20 0.90-1.2 0.15-0.30
BS 970 EN24/ 817M40 0.36-0.44 0.45-0.70 0.035 0.040 0.1-0.40 1.3-1.7 1.00-1.40 0.20-0.35
JIS G4103 SNCM 439/ SNCM8 0.36-0.43 0.60-0.90 0.030 0.030 0.15-0.35 1.60-2.00 0.60-1.00 0.15-0.30

 

Heat treatmemt

Quenching:AISI 4340 alloy steel heat treat at 830°C (1525°F) followed by quenching in oil.

Forging:AISI 4340 alloy steel is forged at 427 to 1233°C (1800 to 2250°F).

Cold Working:AISI 4340 alloy steel can be cold worked using all conventional methods in the annealed condition. It has high ductility.

4340 round bar

Annealing:AISI 4340 alloy steel is annealed at 844°C (1550°F) followed by cooling the furnace.

Tempering:AISI 4340 alloy steel should be in the heat treated or normalized and heat treated condition before tempering. The tempering temperature for depends upon the strength level desired. For strength levels in the 260 – 280 ksi range temper at 232°C (450 F). For strength in the 125 – 200 ksi range temper at 510°C (950 F). And don’t temper the 4340 steels if it is in the 220 – 260 ksi strength range as tempering can result in degradation of impact resistance for this level of strength.

Hardening:AISI 4340 alloy steel can be hardened by cold working or heat treatment.

Physical properties

Properties Metric Imperial
Density 7.85 g/cm3 0.284 lb/in³
Melting point 1427°C 2600°F

 

Mechanical Properties

Mechanical Property Designation T *U V W X Y Z
Limited Ruling Section (mm) 150 100 63 30 30 30 30
Tensile Strength (Min.) 850 930 1000 1080 1150 1230 1550
Tensile Strength (Max.) 1000 1080 1150 1230 1300 1380
0.2% Proof Stress Mpa (Min.) 665 740 835 925 1005 1080 1125
Elongation on 5.65√S0 % 13 12 12 11 10 10 5
Izod Impact J (Min.) 54 47 47 41 34 24 10
Charpy Impact J (min.) 50 42 42 35 28 20 9
Brinell Hardness HB (Min.) 248 269 293 311 341 363 444
Brinell Hardness HB (Max.) 302 331 352 375 401 429
*Material stocked generally in condition U.

Check test certificate if critical for end use.

AISI 4340 Steel Application

4140 and 4340 steelDue to  its high strength, toughness, and weldability. It finds applications in various industries, including:

  1. Aerospace: Components such as landing gear, engine parts, and structural components in aircraft.
  2. Automotive: Crankshafts, axle shafts, gears, and other critical components in high-performance engines and transmissions.
  3. Oil and Gas: Drill collars, drill rods, and other downhole drilling equipment require materials with high strength and toughness to withstand harsh drilling conditions.
  4. Marine: Components in marine environments, such as propeller shafts and crankshafts for ship engines.
  5. Defense and Military: Applications include gun barrels, gears, and other components in firearms and military vehicles .
  6. Industrial Machinery: Various industrial machinery components, including gears, shafts, and crankshafts, use 4340 steel due to its high strength and fatigue resistance.
  7. Tool and Die Making: Dies, punches, and other tooling components benefit from the wear resistance and toughness of 4340 steel in applications such as stamping and forming.
  8. Power Generation: Components in power generation equipment, such as turbine shafts and gears, utilize 4340 steel for its strength and resistance to fatigue and wear.
  9. Heavy Equipment: Components in heavy machinery and equipment, such as axles, gears, and crankshafts in construction and mining equipment, rely on the high strength and durability of 4340 steel.
  10. Racing and Motorsports: High-performance racing cars and motorcycles often use 4340 steel for critical components like crankshafts and connecting rods due to its strength and fatigue resistance.

Want to know  more about the AISI 4340 steel details and stock list ?

Pls contact : JoannJoann -Otai specai steel

E-mail:joann@otaisteel.com

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Hot Work Tool Steel VS Cold Work Tool Steel

Two prominent categories of tool steels are hot work tool steel and cold work tool steel.  Hot work  steel and cold work steel and are two commonly used die steel materials. There are some differences between them in terms of material, processing technology and performance.Through a comparison of their applications, chemical compositions, and properties, we aim to provide a comprehensive understanding of their distinct characteristics.

Cold Work Tool Steel

Introduction:

Some engineer also call cold work tool steel as cold work mold steel. The  typical  steel grade like 1.2379,1.2080,1.2550 , DC53,1.2436 etc.Cold work tool steel is used in the processes that work under cold conditions, away from the heat.

Cold work mould Application:

Cold work die steel is mainly used to manufacture molds for pressing and forming workpieces in a cold state. Such as cold blanking dies, cold stamping dies, cold drawing dies, imprinting dies, cold extrusion dies, thread pressing dies and powder pressing dies, etc.  And some cutting tools  also request to use cold work steel.

When the cold work mold is working, due to the relatively low deformation resistance of the material to be processed, the working part of the mold is subject to great pressure, bending force, impact force and friction. Therefore, the mold needs to have high hardness, wear resistance and high wear resistance. Bending strength and sufficient toughness to ensure the smooth progress of the stamping process.

Chemical composition 

Cold work tool steel usually has a high carbon content (1.45% 2.30%) that makes it wear resistant and power scalable. On the other hand, high work tool steel has carbon content within the medium range (0.3% 0.6%) that matches its requirements for hardness, thermal conductivity, and wear-resistance.

Hot Work Tool Steel

Introduction:

Hot work tool steel is used for the manufacturing process that includes high abrasion.The use condition usaually in a high temperture condition.The  typical  steel grade like 1.2344,1.2343,1.2714 etc.

Application:

Hot work die steel is mainly used to manufacture molds for pressure processing of workpieces under high temperature. Such as hot forging dies, hot extrusion dies, die-casting dies, hot upsetting dies, etc.

The main characteristic of the working conditions of hot work molds is that they are in contact with hot metal. Therefore, the basic performance of hot work mold steel is to have high thermoplastic deformation resistance, including high temperature hardness and high temperature strength, high thermoplastic deformation resistance and good thermal resistance. Fatigue resistance. This ensures that the hot work mold has a long service life.

Chemical composition:

Hot work tool steels all contain a higher proportion of alloying elements to produce more carbides and handle higher operating temperatures. Hot work tool steel can operate at temperatures up to 1004°F (540°C). As a group, most hot work steel  have very low carbon levels, less than 0.6%.

Conclusion-Hot Work Steel vs Cold Work Steel

Cold work steel and hot work  steel are two commonly used die steel materials. There are some differences between them in terms of material, processing technology and performance.

Chemical Composition

First of all, the chemical composition of cold work  steel and hot work  steel are different. Cold work steel usually uses low alloy tool steel, such as Cr12, Cr12MoV, etc. Its main characteristics are high hardness, good wear resistance and strong impact resistance. Hot work  steel usually uses high alloy tool steel, such as H13, H11, etc. Its main features are high temperature resistance, good thermal fatigue resistance and strong impact resistance.

Processing technical

Secondly, the processing techniques of cold work die steel and hot work die steel are different. Cold work  steel is mainly formed through cold working processes, such as cold forging, cold drawing, cold heading, etc., to improve the hardness and strength of the material. Hot work die steel is mainly formed through hot processing processes, such as hot forging, hot rolling, hot drawing, etc., to improve the plasticity and toughness of the material.

Performance

In addition, there are some differences in performance between cold work die steel and hot work die steel. Due to its high hardness, cold work die steel is usually used to manufacture stamping dies, shearing dies and other molds that require high hardness and wear resistance. Due to its good high temperature resistance, hot work mold steel is usually used to manufacture die-casting molds, plastic molds and other molds that require high temperature resistance and thermal fatigue resistance.

Besides that , there are some different issues that need to be paid attention to during the use of cold work die steel and hot work die steel. During the use of cold work die steel, attention should be paid to cooling measures to avoid overheating, which will cause the hardness of the material to decrease. During the use of hot work steel, attention should be paid to preheating and insulation measures to improve the plasticity and toughness of the material.

To sum up, there are some differences between cold work die steel and hot work die steel in terms of material, processing technology and performance. The selection of appropriate mold steel materials requires comprehensive consideration based on specific usage requirements and process conditions.

Want to know  more about the cold work and hot work  steel stock list   ?

Pls contact : JoannJoann -Otai specai steel

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What is 36CrNiMo4/1.6511/4340 alloy steel?

36CrNiMo4 steel  also known as  1.6511 steel, is an alloy structural steel that belongs to the standard EN 10250-3. It equivalent ASTM 4340 which commonly used in gears, shafts, piston parts,and aircraft, and various wear-resistant parts.

36CrNiMo4 Steels And Equilvalents Chemical Composition 

Standard Grade C Mn P S Si Ni Cr Mo
ASTM A29 4340 0.38-0.43 0.60-0.80 0.035 0.040 0.15-0.35 1.65-2.00 0.70-0.90 0.20-0.30
EN 10250 36CrNiMo4/
1.6511
0.32-0.40 0.50-0.80 0.035 0.035 ≦0.40 0.90-1.20 0.90-1.2 0.15-0.30
BS 970 EN24/817M40 0.36-0.44 0.45-0.70 0.035 0.040 0.1-0.40 1.3-1.7 1.00-1.40 0.20-0.35
JIS G4103 SNCM 439/SNCM8 0.36-0.43 0.60-0.90 0.030 0.030 0.15-0.35 1.60-2.00 0.60-1.00 0.15-0.30

 Steel Mechanical Properties of 36CrNiMo4 Steels

The mechanical properties of 36CrNiMo4 steel are influenced by its composition and heat treatment. Here are typical mechanical properties for 36CrNiMo4:

  1. Tensile Strength (Rm): 980 – 1180 MPa
  2. Yield Strength (Rp0.2): 785 MPa (min)
  3. Elongation at Break (A): 11% (min)
  4. Impact Toughness (KV):
    • Charpy V-notch impact toughness values are typically specified.
    • Example: 27 J (at -20°C)
  5. Hardness:28-34 HRC (Rockwell C).

These mechanical properties make 36CrNiMo4 suitable for applications where require high strength, toughness, and resistance to fatigue and impact .

36CrNiMo4 round barPhysical Properties of 36CrNiMo4 Steels

  1. Density: 7.85 g/cm³ (0.284 lb/in³). This value represents the mass per unit volume of the material.
  2. Melting Point: Around 1420-1470°C (2590-2678°F).

Heat treatment of 36CrNiMo4 Steel

  1. Annealing:
    • Heated to a temperature between 850°C and 880°C (1562°F to 1616°F).
    • Held at that temperature for a sufficient duration after reaching the specified temperature.
    • Slow cooling in the furnace  then performed to relieve internal stresses and improve machinability.
  2. Normalizing:
    • Normalizing involves heating the steel to a temperature above the critical range (about 850°C to 890°C or 1562°F to 1634°F) and then allowing it to cool in air.
  3. Quenching:
    • Heated to a temperature typically between 850°C and 880°C (1562°F to 1616°F) and then quickly cooled by  oil or water.
  4. Tempering:
    • After quenching, the steel reheate to a temperature between 550°C and 650°C (1022°F to 1202°F).
    • Tempering helps to relieve internal stresses induced during quenching and reduces the brittleness of the material.

36CrNiMo4 steel application36CrNiMo4 round bar

36CrNiMo4 steel  commonly use  for  various industrial applications where high strength, toughness, and fatigue resistance are essential. Here are some typical applications of 36CrNiMo4 steel:

  1. Gears and Shafts:
    • Due to its excellent combination of strength and toughness, 36CrNiMo4 is frequently used for manufacturing gears and shafts in heavy-duty machinery and mechanical power transmission systems.
  2. Aerospace Parts:
    • In the aerospace industry, especially in the production of aircraft parts, 36CrNiMo4 is adopted for its high tensile strength and fatigue resistance, making it suitable for critical parts subjected to dynamic loads.
  3. Automotive Parts:
    • The steel is utilized in the automotive sector for manufacturing components such as crankshafts, connecting rods, and gears. Its ability to withstand high stress and fatigue makes it valuable in these applications.
  4. Heavy-Duty Crankshafts:
    • 36CrNiMo4 commonly use  for the production of heavy-duty crankshafts for engines. Its high strength and toughness are beneficial for withstanding the dynamic loads experienced by crankshafts.
  5. Oil and Gas Industry:
    • Components in the oil and gas industry, such as drill collars, gears, and other parts subjected to demanding conditions, may be made from 36CrNiMo4 due to its mechanical properties.
  6. Mining Equipment:
    • The steel is suitable for components used in mining equipment, where durability and resistance to wear and impact are crucial.
  7. Construction Machinery:
    • Various components in construction machinery, including gears, shafts, and structural parts, may be manufactured from 36CrNiMo4 to ensure reliability and performance.
  8. Railway Industry:
    • Some railway components, like axles and gears in heavy-duty rail applications, may utilize 36CrNiMo4 for its strength and resistance to wear and fatigue.

In Conclusion

36CrNiMo4 is a chromium-molybdenum alloy steel known for its high strength and toughness. It falls under the category of engineering steels and applicate in  where require high tensile strength, fatigue resistance, and good hardenability.

Want to know  more about the 36CrNiMo4  steel details and stock list ?

Pls contact : JoannJoann -Otai specai steel

E-mail:joann@otaisteel.com

WhatsApp:+8613128068365

 

 

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D6/1.2436 ( X210CrW12 ) /SKD2 Cold Work Tool Steel

Introduction to 1.2436 DIN Tool Steel:

DIN 1.2436 tool steel is a high-carbon, high-chromium alloy enriched with tungsten, delivering exceptional compressive strength, wear resistance, surface hardness, and stable hardening properties. This versatile steel variant is sought after for its superior performance in various applications, making it a reliable choice across industries.

1.2436 ( X210CrW12 ) Quality Standard:

Our commitment to quality is reflected in our adherence to the BS EN ISO 4957-2000 Tool Steels standard.

1.2436 ( X210CrW12 ) steel equivalent:

Country USA German Japan
Standard ASTM A681 DIN EN ISO 4957 JIS G4404
Grades D6 1.2436 SKD2

Chemical Composition (%):

ASTM A681 C Mn P S Si Cr W
D6 2.00 2.20 0.20 0.40 0.03 0.03 0.20 0.40 11.50 12.50 0.60 0.90
DIN ISO 4957 C Mn P S Si Cr W
1.2436 / X210CrW12 2.00 2.30 0.30 0.60 0.03 0.03 0.10 0.40 11.00 13.00 0.60 0.80
JIS G4404 C Mn P S Si Cr W
SKD2 2.00 2.30 0.30 0.60 0.03 0.03 0.10 0.60 11.00 13.00 0.60 0.80

 

1.2436 flat bar1.2436 ( X210CrW12 ) Heat Treatment:

Temperature

Cooling

Hardness

Soft annealing

800 – 840 °C

Furnace

250 HB

Stress Relief Annealing

600 – 650°C

Furnace

Hardening

960 – 980°C

oil, pressure gas (N2), air or hot bath 500 – 550°C

See Tempering Diagram

1.2436 ( X210CrW12 ) Material Mechanical Properties

Hardness

58 – 64

HRC

1.2436 Physical Properties

Coefficient of thermal expansion

10,9 – 13,2

1/K * 10-6

Thermal conductivity ( (20°C)

16,7

W/mK

Density

7,85

g/cm3

Applications of 1.2436 Tool Steel:1.2436 round bar

DIN 1.2436 finds its application in a variety of scenarios, including:
– Blanking and shearing tools
– Drawing tools and dies
– Mandrels
– Press tools
– Forming tools
– Shear blades

This tool steel variant is particularly well-suited for applications demanding maximum wear resistance.

Want to know  more about the D6/1.2436 ( X210CrW12 ) /SKD2 steel details  ?

Pls contact : JoannJoann -Otai specai steel

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What’s 1.2085 Steel Equivalent?

When it comes to steel, various grades and equivalents exist to serve specific purposes in industries ranging from construction to manufacturing, one such steel variant that has gained recognition is 1.2085 steel and its equivalents. In this article, we will delve into the properties, applications, and equivalents of 1.2085 steel, shedding light on its importance in various industries.

1. What is 1.2085 Steel?

1.2085 steel is a widely use tool steel known for its exceptional durability, hardness, and wear resistance . It belongs to the family of chromium-molybdenum steels, which well know for their excellent machinability and robust performance in demanding environments.

2085-plate-2. Properties of 1.2085 Steel

– Hardness: One of the standout features of 1.2085 steel is its high hardness level. This property makes it suitable for applications where wear resistance is crucial.

– Toughness: Despite its hardness, 1.2085 steel also exhibits good toughness, providing a balanced combination of strength and durability.

– Corrosion Resistance: Thanks to its chromium content, 1.2085 steel offers resistance against corrosion and oxidation, ensuring a prolonged lifespan in various environments.

3. Applications of 1.2085 Steel

1.2085 steel finds its applications in several industries due to its exceptional properties:

– Molds and Dies: It  commonly use in the production of molds and dies for plastic injection molding and die casting processes. Its high hardness and wear resistance ensure a longer tool life.

– Cutting Tools: The durability and toughness of 1.2085 steel make it an excellent choice for manufacturing cutting tools such as knives, shears, and blades.

– Industrial Components: It is also utilize in the production of various industrial components, including shafts, gears, and other precision parts.

1.2085-steel-block4. 1.2085 Steel Equivalents

Understanding the equivalents of 1.2085 steel is crucial for selecting the right material for a specific application. Some of the notable equivalents include:

– DIN 1.2085: This is the German standard equivalent for 1.2085 steel. It shares similar chemical composition and properties, making it a suitable alternative.

– AISI 420: This is an American equivalent to 1.2085 steel. It is widely used in applications where corrosion resistance and high hardness are critical factors.

– GB 4Cr13: In the Chinese steel grading system, 4Cr13 is the equivalent of 1.2085 steel. It is recognized for its similar properties and performance.

Conclusion

In conclusion, 1.2085 steel and its equivalents are pivotal materials in various industries due to their exceptional properties. From molds and dies to cutting tools, this steel variant plays a vital role in ensuring the efficiency and longevity of numerous applications. Understanding its properties and equivalents empowers industries to make informed decisions when selecting materials for specific tasks.

FAQs

1. Is 1.2085 steel suitable for high-temperature applications?

While 1.2085 steel exhibits good heat resistance, it is not recommended for prolonged exposure to extremely high temperatures. For applications involving extreme heat, specialized heat-resistant steels may be more appropriate.

2. Can 1.2085 steel be welded?

Yes, 1.2085 steel can weld using conventional welding techniques. However, it’s essential to use appropriate preheating and post-welding procedures to maintain its properties.

3. Are there specific heat treatment processes recommended for 1.2085 steel?

Yes, common heat treatment methods for 1.2085 steel include quenching and tempering. These processes help optimize its hardness, toughness, and overall performance for specific applications.

4. What industries commonly use 1.2085 steel?

1.2085 steel is prevalent in industries such as plastic injection molding, die casting, automotive manufacturing, and general tool and die production.

5. How does 1.2085 steel compare to other tool steels in terms of performance?

1.2085 steel balance combination of hardness, toughness, and corrosion resistance, making it a competitive choice in various applications.

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