Category Archives: TOOL STEEL

Before understanding powder high-speed steel, we first understand what powder metallurgy is. Powder metallurgy refers to a steel manufacturing process in which fine steel powder is obtained by atomizing molten steel with high-pressure inert gas or high-pressure water, then pressed into shape under high temperature and high pressure, and then sintered. Powder metallurgy high-speed steel also call PMHSS which  is high-speed steel manufactured through powder metallurgy process.

Manufacturing process of Powder metallurgy high speed(PMHSS)

1. 1. Atomized high-speed steel: First, pour the high-speed steel into high-pressure inert gas or high-pressure water to atomize it into fine high-speed steel powder.
   2. Press molding:Put the high-speed steel powder obtained after atomization into a mold and press it into shape under high temperature and high pressure.
   3. Sintering: Put the pressed blank into a sintering furnace and perform sintering treatment to make it completely densified.
   4. Heat treatment: Finally, the sintered blank make heat treatment to adjust its structure and properties.

The difference between Powder metallurgy high speed(PMHSS)and traditional HSS

Wear resistance

Since the particles (powder) of PMHSS are small and uniform, there will be no uneven solidification, and the internal structure is uniform and stable. Therefore, under the same heat treatment and quenching temperature, the wear resistance of PMHSS will be better than  ordinary HSS.

Purity

Before PMHSS is prepared and formed, its raw materials (powder) will be strictly filtered and screened. This will completely remove impurities and non-metallic substances from the raw material. At the same time, the composition of PMHSS is stabilized after molding to ensure product quality.

No directionality

Powder metallurgy high-speed steel(PMHSS) is made of extremely small particles (powder) that are pressed and sintered, so the performance and strength of all parts of the entire product will be the same. There will be no horizontal or vertical organizational structure like ordinary high-speed steel. Therefore, the overall performance of the entire product also be higher.

Regular deformation

Although powdered high-speed steel has a special structure, dimensional deformation will also occur during the heat treatment process. However, compared with the irregular deformation of ordinary high-speed steel, PMHSS will cause regular deformation of the entire product. In other words, during the heat treatment process of grinding high-speed steel, all parts will become larger at the same time.

Difference in price

The production process of powder metallurgy high-speed steel is complex and the cost is high.

PMHSS is generally 4 to 8 times more expensive than ordinary high-speed steel, so it is usually used to manufacture precision and complex tools or tools for CNC machine tools.

However, the performance of cutting tools made of PMHSS is better than that of ordinary HSS, and the service life is longer than that of ordinary HSS (generally 2 to 3 times).

Application of Powder metallurgy high speed (PMHSS)

• Powder metallurgy high speed steel has good mechanical properties. Suitable for manufacturing: tools that are prone to chipping under intermittent cutting conditions, tools with high strength and sharp cutting edges. Such as gear shaper cutters, hobs, milling cutters, and tools used under high-pressure dynamic loads.
• It has small carbide segregation, fine grains and good wear resistance. Suitable for manufacturing: large-size knives, precision knives, complex knives.
• This type of material has high thermal hardness at high temperatures and is suitable for making tools for difficult-to-machine materials. It is indeed comprehensive.

The development of Powder metallurgy high speed in China

Although China is a major producer of high-speed steel cutting tools, with output and export volume ranking first in the world, China’s high-speed steel industry is still limited by technical barriers and other factors. Currently, the high-end high-speed steel market is still monopolized by overseas brands. At present, most of the powdered metallurgy high-speed steel (PMHSS) is still imported into China.

Due to the high price, many users cannot afford the high cost. In recent years, China has also begun to develop Chinese powder high-speed steel, such as TG’s TPM330. The following is a comparison of the chemical composition of TPM330 with ASP23 and M3-2

Although China’s TPM330 cannot completely replace ASP23 at present, it is undoubtedly the most cost-effective choice. Under the use conditions of some punch materials, the national standard TPM330 also has a longer service life and better performance than ordinary ones such as M2, M42, and DC53. However, for IC packaging molds and complex-shaped workpieces, you can only choose ASP23 because the purity cannot reach  TG. TG is the third generation of powder metallurgy, and ASP is the fifth generation.

In conclusion

The special and advanced smelting method of PMHSS is an innovation in high-speed steel smelting, which creates a new steel type with properties between cemented carbide and ordinary HSS. The rise of PMHSS has brought new breakthroughs in tool materials for the machinery manufacturing and processing industry. As a new steel type with excellent performance, it has gradually been recognized, accepted and loved by people, and is playing an increasingly important role in the machinery industry.

In short, PMHSS is a very excellent high-performance steel with fine grain structure, high wear resistance, high toughness and other characteristics. And is suitable for high-precision and high-efficiency processing applications.

It can be used not only to manufacture various types of tools and cutters, but also to manufacture high-quality mechanical parts and bearings, etc. In the future, with the continuous development of powder metallurgy technology, it is believed that the application scope of  PMHSS will be further expanded.

Currently , Otai stock PMHSS  TPM330 flat bar size

150*200/ 150*300 /200*200 /200*300

If you want to know more about the PMHSS information and the TPM330 stock , please contact

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Cr12MoV steel is a kind of high carbon and high chromium steel, it is belong to GB/T 1999-2000.  Typical steel types such as Cr12, Cr12MoV, Cr12Mo1V1, D2, SKD11,X12MF etc. Cr12MoV have a carbon content of over 1.40% and a chromium content of 11.00%~13.00% and has excellent properties such as hardenability, hardness and flexural strength. It is an important material for manufacturing stamping dies, cold forming dies and other molds. It is widely used in various curved parts and molds with large cross-sections and complex shapes.

Chemical Compostion and it’s equivalent Grade:

CR12MOV steel has improved the hardenability and hardenability of the steel due to the addition of appropriate amounts of chromium, molybdenum, vanadium and other alloying elements, making the material’s comprehensive mechanical properties after quenching much higher than other types of steel, and is widely used in the manufacture of molds.

Cr12MoV Steel Heat Treatment

Annealing

800 to 850°C
Slow controlled cooling in furnace at a rate of 10 to 20°C/hr down to approx. 600°C, further cooling in air. Hardness after annealing: max. 250 HB.

Stress relieving

650 to 700°C
Slow cooling in furnace; intended to relieve stresses set up by extensive machining, or in complex shapes. After through heating, hold in neutral atmosphere for 1-2 hours.

Hardening

980 to 1010°C
Oil, salt bath (220 to 250°C or 500 to 550°C), air blast, still air. Tools of intricate shape or with sharp edges should preferably be hardened in air or salt bath. Holding time after temperature equalization: 15 to 30 minutes.
Obtainable hardness: 63 – 65 HRC

Tempering

Slow heating to tempering temperature immediately after hardening/time in furnace 1 hour for each 20 mm of workpiece thickness but at least 2 hours/cooling in air.
For certain cases we recommend to reduce tempering temperature and increase holding time

Cr12MoV Steel Delivery Condition:

Annealed , 207-255HB

Cr12MoV Steel Application:

Cold work dies

1. Cr12MoV steel is widely used in the manufacture of cold work dies with large cross-sections, complex shapes, large impact forces, and high wear resistance requirements, such as silicon steel sheet punching dies, cold cutting scissors, trimming dies, thread rolling dies, wire drawing dies, rolling dies, etc. Wire plate, thread rolling die, complex-shaped punching die, steel plate drawing die, etc.
2. The service life of the rolls used to replace Cr2 steel in manufacturing rolled and welded steel pipes is increased by more than 7 times.

Extrusion punches

1.  For pure aluminum blank reverse extrusion punches made of this steel, when the pressure is about 1000MPa, the life of the punch is guaranteed to be more than 50,000 pieces. The main failure modes are wear and surface roughening.
2.  Used to manufacture punching dies with material thickness >3mm, punch dies, concave dies, and inserts with complex shapes. The recommended hardness is 58-62HRC when making punch molds, and the recommended hardness is 60-64HRC when making concave molds.
3.  Used to make punches and concave dies that require high wear resistance in punching dies. When making punches, the recommended hardness is 60-62HRC, and when making concave dies, the recommended hardness is 62-64HRC.
4.  Used to manufacture concave dies that require high wear resistance in drawing dies. The recommended hardness is 62-64HRC.
5. Used to manufacture punches, concave dies, and inserts that require high hardness and complex shapes in bending dies. The recommended hardness is 60-62HRC when making punches, and 60-64HRC when making concave dies.
6.  Used to make cold extrusion dies for aluminum parts. The recommended hardness for making punch molds is 60-62HRC, and for making concave molds, the recommended hardness is 62-64HRC.
7. Used to manufacture cold extrusion concave and convex molds for copper parts. The recommended hardness is 62-64HRC.

Bend spring steel plates

1.  Used to bend spring steel plates with a carbon content of 0.65%-0.80% (mass fraction), a hardness of 37-42HRC, and a service life of up to 150,000 times. If nitriding treatment carry out, the service life can reach 400,000 times.
2. When used to manufacture thread rolling dies for processing 20Mn steel, after repeated upsetting and elongation, the carbide unevenness of the blank is ≤3, then the service life of the thread rolling dies will be increased from the original 20,000 pieces to 500,000 pieces.

Plastic molds

1.  Used for manufacturing thermosetting plastic forming molds and general plastic molds.
2. Cr12MoV steel stainless steel mold vacuum quenching + gas nitriding. At present, most domestic stainless steel molds are made of Cr12MoV steel.

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DIN 1.2080 also know as X210Cr12 steel ,it  belongs to  standard DIN EN ISO 4957. It is a widely used cold work steel with high strength, good hardenability and good wear resistance. It mainly used for cold punching dies and punches, cold cutting scissors, drill sleeves, gauges, wire drawing dies, stamping dies, thread rolling dies, drawing dies and thread rolling dies that bear small impact loads and require high wear resistance.

DIN 1.2080 Introduction

DIN 1.2080 steel is a high-carbon, high-chromium ledeburite steel . This steel has good hardenability, wear resistance, and hot workability. However , the composition don’t add VCarbides are well distributed in the steel and can be used for manufacturing Various cold work dies with complex shapes and heavy working conditions. Such as cold die punches, thread rolling dies, wire drawing dies, material dies, metallurgical powder dies, woodworking cutting tools, cold cutting scissors, drill sleeves and gauges.

DIN 1.2080 Steel and its Equivalent Chemical composition  :(%)

Characteristic:

1. Vacuum degassing and refining treatment make the steel pure.

2. Spheroidizing annealing and softening treatment, good cutting performance.

3. The strengthening element vanadium and molybdenum are specially added to provide extremely excellent wear resistance.

Application:

1. Thickness no more than 2MM thin plate, high-efficiency blanking die, punching die and stamping die.

2. Various scissors, inlaid blades, woodworking blades.

3. Thread rolling die and wear-resistant slider.

4. Cold heading mold, thermosetting resin molding mold.

5. Stretch forming mold and cold extrusion mold.

Mechanical Properties:

Physical Properties:

DIN 1.2080 Steel Heat treatment :

Delivery status:

The steel is delivered in an annealed state.

Conclusion:

DIN 1.2080 mold steel is also one of the internationally used cold work mold steels, but has recently been gradually replaced by better steel types such as Cr12MoV, Cr12Mo1V1 or matrix steel. It is mainly used for cold stamping die working parts that require high wear resistance and small impact load (punch and concave dies), cold extrusion die concave dies, etc. Although its use is subject to certain restrictions due to its obvious advantages and disadvantages, it is still used in some specific areas are still irreplaceable.

Want to know  more about the DIN 1.2080 ( X210Cr12 ) /D3/SKD1 steel details  ?

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DIN 1.2436 is German DIN standard extra high toughness chromium steel and cold work mould steel. Has extremely high wear resistance and edge retention capabilities. It is a widely used cold work die steel with high strength, good hardenability and good wear resistance, but the weak point is it  poor impact toughness. 1.2436 adds 0.6%-0.8% tungsten compare with 1.2080, so its wear resistance is better than 1.2080 steel. However, compared with 1.2379, because a certain amount of vanadium is added to 1.2379 steel , it toughness performace better than 1.2436. Therefore, 1.2436 s mainly used for cold stamping dies and punches, cold cutting shears, drill bushings, and gauges that bear smaller impact loads and require high wear resistance , drawing dies, impression dies, thread rolling dies, drawing dies and thread rolling dies, etc.
​

Standard:

DIN 1.2436  belong to German Industrial Standard (DIN) DIN EN ISO 4957 .

 Chemical Composition and Equivalent Steel:

DIN 1.2436 Physical Properties:

1. Density:  7.80 g/cm³.
2. Melting Point: A scorching 1426°C (2599°F).
3. Thermal Conductivity: Playing it cool with 24 W/(m·K).
4. Specific Heat: Holding its heat with 0.46 J/g·K.
5. Electrical Resistivity: A light touch at 0.40 µΩ·m.
6. Coefficient of Thermal Expansion: A modest 10.5 x 10^-6/°C (20-100°C).

DIN 1.2436 Mechanical  Properties:

1. Hardness (Annealed):  Max 255 HB (Brinell Hardness).
2. Tensile Strength: A robust 700-800 MPa.
3. Yield Strength: A sturdy 600 MPa.
4. Elongation at Break: A flexible 14%.
5. Reduction in Area: A resilient 45%.
6. Modulus of Elasticity: A firm handshake at 210 GPa.

Applications:

1. Crafting Cold Work Tools: DIN 1.2436 steel takes the lead in creating the backbone of cold work tools—forming dies, blanking, and shearing tools.
2. Mastering Precision Machining:Its rock-hard nature and resistance to wear make it the maestro in precision and accuracy-demanding applications.
3. Tooling the Cutting Edge: Employed in the crafting of cutting tools for diverse materials, thanks to its durability.
4. Stamping and Embossing Star: Industries with an eye for tight tolerances revel in the precision offered by this tool steel.
5. Blades of Industry: Takes center stage in the fabrication of industrial blades for various cutting applications.

Heat Treatment :

FAQs about  1.2436 Steel

Q1: What industries commonly use DIN 1.2436?

DIN 1.2436 finds its rhythm in industries such as cold Work Tools ,cutting and drill, thanks to its versatile properties.

Q2: Can DIN 1.2436 heat things up in high-temperature applications?

While DIN 1.2436 dances elegantly in cold work applications, it might not be the star performer in high-temperature scenarios. 1.2379 steel  properties might take the spotlight.

Q3: How does the heat treatment effect the DIN 1.2436’s performance?

The heat treatment ballet elevates the hardness and toughness of DIN 1.2436, letting manufacturers choreograph its properties based on specific application needs.

Q4: Is DIN 1.2436 a cost-effective partner in the long run?

Absolutely! The lasting power and wear resistance of tools born from DIN 1.2436 contribute to a cost-effective symphony over time, reducing the need for constant replacements.

Want to know  more about the D6/1.2436 ( X210CrW12 ) /SKD2 steel details  ?

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1.2316 (X38CrMo16)  steel is a prehardened mold steel recognized for its superior corrosion resistance, achieved through the addition of chromium and molybdenum. It  widely apply in mold applications, including cores, inserts, and mold cavities, this steel  also use for the production of corrosive materials like PVC.

Standard:

DIN 1.2316 steel belongs  to the DIN standard EN ISO 4957 :2018

 1.2316 Steel  Equivalent  and Chemical Composition

1.2316 Steel Physical Properties:

1.2316 Steel Mechanical Properties:

1.2316 delivery condition  usually  quenched and tempered to 280 – 325 HB (29 – 33 HRC)

DIN 1.2316(X38CrMo16) steeel Heat treatment:

1.2316 steel l is normally supplied in the quenched and tempered condition with a hardness of approximately 300 HB.

• Annealing: 760 to 800 °C for about 4 to 5 hours; slow controlled cooling of 10 to 20 °C per hour to about 650 °C; further cooling in air, max. 230 HB
• Stress Relieving: Soaking is done at temperature 600 – 650°C and then it is furnace cooled. This process is done at approx. 650 °C.
• Hardening: Heat to 1020 – 1040 °C. Quench in oil at 500 – 550°C. Hardness after quenching: 48 – 52 HRC
• Tempering: The hardness varies depending on the tempering temperature, ranging from 32 HRC to 49 HRC.

In case of complicated parts, holding time should be determined considering the thicker section of the part.

1.2316 Steel Applications:

-Suitable for manufacturing PVC, POM and other plastic products, or other corrosive plastics and high-gloss plastic molds;

-Thermoplastic plastic injection molds, extrusion molds;

-Thermoplastic blow molds;

-Main components of heavy-duty mold;

-Cold structural parts;

-It often use in the manufacture of TV casings, washing machines, refrigerator inner casings, buckets, etc.

Quality Assurance and Certification:

– Ensuring that the steel aligns with industry standards is crucial. Verify relevant certifications, such as DIN EN ISO 9001 for quality management systems.

Considerations for Buyers:

– Stress the importance of understanding the application’s specific requirements to choose the most suitable steel grade.
– Provide MTCs to check the chemical compositions and propertities if it is meet the material requirement

Conclusion:

1.2316 steel is a versatile mold steel offering prehardened convenience, excellent corrosion resistance, and adaptability to humid environments. Thanks to its mechanical and physical properties and coupled with straightforward heat treatment, make it a preferred choice for various applications in the mold industry.

Want to know more about the details of 1.2316, stock list and price , pls contact :

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DIN 1.2344 mold steel is also known as H13 steel , for some large size , customers will request DIN1.2344 ESR. It is a commonly used hot work die steel in the world. This steel has good toughness, good thermal strength, thermal fatigue performance and certain wear resistance. DIN 1.2344 is air-cooled hardened steel and has the advantage of small heat treatment deformation. It  usually applied to  in  manufacture die-casting molds for aluminum castings, hot extrusion dies, tools for punching, mandrels, press forging dies, plastic molds, etc. DIN 1.2344 steel also widely used in die-casting molds for aluminum, copper and their alloys.In China, 1.2344 mold steel is equivalent to GB 4Cr5MoSiV1 steel.

DIN 1.2344 ESR form through a steelmaking process, such as EAF+LF+VD, and then through an electroslag remelting (ESR) process. After ESR, the steel is denser and the surface is smoother. After ESR, the steel has uniform material, with below advantages:

A:Good hardenability. B: good cutting processability and polishing performance. C:High toughness and plasticity. D: Good high and low temperature wear resistance. E: High temperature fatigue resistance.  F:Good heat resistance and impact resistance.

1.2344 Chemical composition of mold steel and equivalent materials

1.2344 Heat treatment:

Physical properties (average values) at ambient temperature

Modulus of elasticity [103 x N/mm2]: 215Density [g/cm31: 7.78

Thermal conductivity [W/m.K]: 25.0

Electric resistivity [Ohm mm’/m]: 0.52

Specific heat capacity[J/g.k]: 0.46

Thermal conductivity [W/m.K]M

Density [g/cm3]

Electric resistivity [Ohm mm²/m]

Specific heat capacity[J/g.K]

Coefficient of Linear Thermal Expansion 10^{-6 0}C^-1

DIN 1.2344 Mechanical properties

DIN 1.2344 ESR Applications

1.2344 mold steel is widely used in manufacturing various molds and tools such as plastic molds, die-casting molds, hot pressing molds, cold extrusion molds, etc.

1.2344 hot work die steel is mainly used in: hot forging dies with high life requirements; light alloy die-casting dies; molds and mold inserts; hot extrusion dies; hot shear blades; Pilgrim mandrels and calipers; mold components (such as worm gears) , cylinder, nozzle), etc.

DIN 1.2344 ESR Application areas

1. Automobile industry

In the automotive industry, 1.2344 mold steel is widely used in the production of automotive parts. For example, molds for manufacturing automobile engines and transmissions, as well as molds for automobile chassis and bodies, etc. Molds made of 1.2344 mold steel not only have excellent wear resistance and thermal stability, but also can withstand high-intensity impact loads, thereby ensuring the production accuracy and quality of automotive parts.

2. Aerospace industry

In the aerospace industry, 1.2344 mold steel is used in the production of various complex components, such as aircraft engine impellers, turbines, etc., as well as rocket engine guide rudders, nozzles, etc. The excellent characteristics of 1.2344 mold steel ensure the durability and stability of these components in high temperature and high pressure environments, ensuring the safety and operating efficiency of the aircraft.

3. Electronics industry

In the electronics industry, 1.2344 mold steel is widely used in the production of casings, keyboards, displays and other components for mobile phones, computers and other electronic products. Due to the strong hardness and wear resistance of 1.2344 mold steel, it gyarntee the quality and life of these parts .

4. Medical industry

In the medical industry, 1.2344 mold steel is used to produce a variety of medical devices, such as scalpels, orthotics, prosthetics, etc. These medical devices require high strength and high wear resistance, and 1.2344 mold steel can meet these requirements.

1.2344 ESR Mold steel price

To understand the approximate price range of mold steel, you need to consider factors such as imported and domestic choices, required specifications and quantities. In addition, factors such as include transportation distance, processing requirements, and whether tax   will also affect the price. In order to obtain accurate price information, please contact us and we will provide you with a detailed quotation.

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1.2085 (X33CrS16) material emerges as a corrosion-resistant martensitic stainless tool steel, known for its exceptional properties in various industrial applications. Let’s explore the intricacies of this material, covering its composition, hardness, mechanical properties, applications, and pricing.

1.2085 Material Composition and Unique Features

1.2085 (X33CrS16) steel is distinguished by its corrosion resistance and martensitic structure. In its hardened state, polished to mirror brightness, it becomes magnetizable, showcasing its versatility. The sulfur content not only facilitates good machinability but also contributes to its mechanical strength and toughness.

1.2085 Chemical composition:

The interplay of these elements grants 1.2085 its remarkable strength, durability, and corrosion resistance. This chemical harmony contributes to the material’s suitability for various applications.

1.2085 Hardness: A Key Indicator of Performance

1.2085 is delivered hardened and double tempered to 280 – 325 HB (29 – 33 HRC), 1.2085 (X33CrS16) steel stands as a robust material, suitable for applications demanding resilience and durability. This hardness range ensures optimal performance in various working conditions.

1.2085  Properties: Unraveling the Technical Details

Resistant to the corrosion, Martensite steel with the high content of chrome. The steel has good resistance to the wear, good workability and polishability. Delivered quenched and tempered 280 – 325 HB.

PHYSICAL PROPERTIES

Mechanical Properties

Applications Across Industries

1.2085 (X33CrS16) steel finds its stronghold in the realm of hot-forming molds. Widely utilized in extrusion tools, forging molds, aluminum injection molds, hot cutting blades, and plastic molds, its high impact resistance makes it a preferred choice for thick sheet cutting molds. Its adaptability extends to areas like the white goods and electronics industry, as well as medical and food applications.

Navigating the Price Landscape

Understanding the cost of 1.2085 (X33CrS16) steel involves considering factors such as product section, dimensions, and surface quality. For current and specific pricing, the “Proceed to Online Sales” button on www.saglammetal.com provides a gateway to accessing this crucial information.

1.2085 Material Industries and Applications

1.2085 (X33CrS16) steel seamlessly integrates into industries like white goods, electronics, medical, and the food industry. Its application spectrum spans plastic injection molding and serves as a reliable material for holder components, showcasing its adaptability across diverse sectors.

In conclusion

1.2085 (X33CrS16) (HC16S) steel is more than just a material—it’s a solution. Its corrosion resistance, mechanical strength, and versatility position it as a cornerstone in various industries, meeting the demands of precision and reliability.

1.2085 Material FAQs

1. **Is 1.2085 (X33CrS16) steel suitable for humid environments?**
– Yes, the sulfur content in 1.2085 steel contributes to its machinability, making it suitable for working in wet or humid conditions.

2. **What sets 1.2085 (X33CrS16) apart in hot-forming molds?**
– Its high impact resistance and excellent dimensional stability during heat treatment make it an ideal choice for hot-forming molds.

3. **How does the pricing of 1.2085 (X33CrS16) vary?**
– Pricing considerations include product section, dimensions, and surface quality, and can be explored further on the www.saglammetal.com website.

4. **Can 1.2085 (X33CrS16) steel be used in the medical industry?**
– Absolutely, its corrosion resistance and mechanical properties make it suitable for applications in the medical industry.

5. **Is 1.2085 (X33CrS16) steel cost-effective for plastic injection molding?**
– Yes, its good machinability, mechanical strength, and toughness make it a cost-effective choice for plastic injection molding applications.

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1.2767 also known as 45NiCrMo16, belongs to BS EN ISO 4957 standard cold work tool steel. This steel has high wear resistance and toughness, and good hardenability. Suitable for heavy-duty imprinting molds, forming molds, heavy-duty cold work tools, shearing tools, etc.  In this post, we will delve into the intricacies of 1.2767 steel, exploring its characteristics, applications, and why it stands out among its counterparts.

Unveiling the Composition of 1.2767 Steel

At the heart of 1.2767  lies a carefully crafted composition that imparts unique qualities to this alloy.

The special chemical composition caurse it hardness max 285HB after annealed, it higher than other tool steels.

The Robust Nature of 1.2767 Steel: Toughness Redefined

Toughness is a crucial aspect of any steel alloy, and 1.2767  takes it a step further. The inherent toughness of this alloy makes it particularly well-suited for applications that require resistance to impact and heavy loads. Industries ranging from manufacturing to construction have embraced 1.2767  for its ability to withstand challenging environments, ensuring longevity and reliability in performance.

Applications

The versatility of 1.2767  extends to its wide array of applications across diverse industries. In the realm of tool and die making, this steel variant is a popular choice for its ability to maintain its hardness even at elevated temperatures. Additionally, industries involved in the production of heavy-duty components, such as punches, dies, and forming tools, have found a reliable ally in 1.2767 steel.

Machinability Matters: 1.2767 Steel in the Workshop

Efficiency in machining is a priority for manufacturers, and 1.2767  doesn’t disappoint. The alloy exhibits commendable machinability, allowing for intricate designs and precise tooling. This quality makes it a favorite in workshops where precision is paramount, contributing to the seamless production of components across various sectors.

Unlocking the Heat Treatment Potential

One of the standout features of 1.2767  is its response to heat treatment. The alloy can be subjected to different heat treatment processes, including annealing and quenching, to enhance specific properties. This adaptability makes it a versatile choice for applications where tailored material characteristics are essential for optimal performance.

1.2767 Steel in the Modern Industrial Landscape: Meeting Standards and Beyond

As industries evolve, so do the standards that govern them. 1.2767 aligns with and often exceeds industry standards, ensuring that it meets the stringent requirements of modern applications. Whether in the automotive sector, aerospace industry, or general manufacturing, this steel variant continues to prove its mettle, consistently outperforming expectations.

Navigating the Corrosion Resistance: A Key Advantage

Corrosion can be a silent adversary, gradually eroding the integrity of materials. In the case of 1.2767 , its inherent corrosion resistance adds a layer of durability. This quality extends the lifespan of components made from this alloy, making it a reliable choice for outdoor applications and environments prone to moisture and other corrosive elements.

The Economic Edge: Long-Term Viability of 1.2767 Steel

Beyond its technical attributes, 1.2767  offers an economic advantage to industries. The longevity of components made from this alloy translates to reduced maintenance costs and increased operational efficiency. As businesses seek sustainable solutions, the long-term viability of 1.2767 steel positions it as a strategic choice for those looking to optimize both performance and cost-effectiveness.

Conclusion: Embracing the Strength of 1.2767 Steel

In conclusion, 1.2767 emerges as a stalwart in the world of steel alloys, showcasing a balance of toughness, machinability, and corrosion resistance. Its applications span across industries, contributing to the seamless functioning of machinery and tools in diverse settings. As we navigate the dynamic landscape of materials engineering, 1.2767  stands tall as a reliable companion, ready to face the challenges of the modern industrial era.

Frequently Asked Questions (FAQs)

1. Can 1.2767 steel be used for high-precision components?

Yes, the machinability of 1.2767  makes it suitable for high-precision components, meeting the stringent requirements of industries where precision is paramount.

2. How does 1.2767 steel compare to other tool steels in terms of toughness?

1.2767  exhibits excellent toughness, making it comparable and often superior to other tool steels, especially in applications requiring resistance to impact and heavy loads.

3. What is the recommended heat treatment process for 1.2767 steel?

The heat treatment process for 1.2767  can vary based on the desired properties, but commonly includes annealing and quenching to achieve the optimal balance of hardness and toughness.

4. Is 1.2767 steel cost-effective in the long run for industrial applications?

Yes, the economic edge of 1.2767  lies in its long-term viability, contributing to reduced maintenance costs and increased operational efficiency, making it a cost-effective choice for industries.

5. Can 1.2767 steel be used in outdoor applications prone to corrosion?

Certainly, the corrosion resistance of 1.2767  makes it suitable for outdoor applications where exposure to moisture and other corrosive elements is a concern.

Want to know more about the details ?

Pls contact : Joann

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SKD11 steel  is a high-carbon, high-chromium alloy steel that falls under the cold work tool steel category. It also know as 1.2379 and D2.This steel variant has garnered attention for its unique properties and diverse applications across various industries. In this detailed exploration, we will unravel the mysteries surrounding SKD11 , understanding its composition, characteristics, applications, and much more.

The Composition That Sets SKD11 Steel Apart

One of the a characteristic of SKD11 steel is its high chromium content， it’s contributes to the steel’s hardenability and corrosion resistance. And molybdenum enhances toughness and strength, while vanadium refines grain structure, improve the wear resistance.

Applications about SKD11 Steel

The versatility of SKD11 steel makes it a sought-after material in various industries. Its primary use lies in the production of cold work tools such as punches, dies, and knives. The steel’s ability to maintain hardness at elevated temperatures makes it suitable for applications in the manufacturing and metalworking sectors. Additionally, SKD11 finds its place in plastic molding, where its wear resistance proves invaluable.

Machinability and Heat Treatment about SKD11 Steel

Machining SKD11 steel requires expertise due to its high hardness. However, the payoff is substantial, as the steel can achieve a sharp cutting edge, crucial for precision tools. Heat treatment plays a pivotal role in optimizing the properties of SKD11. Annealing, tempering, and quenching are common processes employed to achieve the desired balance of hardness and toughness.

The Durability Factor: Hardness and Wear Resistance

One of the standout characteristics of SKD11 steel is its impressive hardness. Through proper heat treatment, this steel can reach hardness levels that make it suitable for cutting and forming applications. Moreover, its exceptional wear resistance ensures a prolonged lifespan for tools made from SKD11, reducing the frequency of replacements and maintenance costs.

Corrosion Resistance: A Shield Against the Elements

In addition to its mechanical properties, SKD11 steel boasts commendable corrosion resistance. The high chromium content forms a protective layer on the surface, shielding the steel from the detrimental effects of corrosion. This feature is particularly advantageous in applications where exposure to harsh environments or chemicals is a concern.

Challenges and Considerations about SKD11 Steel

While SKD11  offers an array of benefits, it is essential to be aware of certain challenges. The high carbon content makes the steel susceptible to brittleness if not handled correctly during heat treatment. Proper procedures and expertise are crucial to harness the full potential of SKD11 without compromising its integrity.

Innovations and Advancements in SKD11 Steel

As technology advances, so does the quest for improved materials. Researchers and engineers continue to explore ways to enhance the properties of SKD11  further. From refining the composition to exploring novel heat treatment methods, the goal is to push the boundaries of what this remarkable steel variant can achieve.

Conclusion

In conclusion, SKD11  stands as a testament to the ingenuity in metallurgy. Its unique composition, coupled with outstanding mechanical properties, positions it as a formidable player in the realm of cold work tool steels. From the manufacturing floor to plastic molding, SKD11 has proven its mettle in diverse applications. Understanding its composition, applications, and considerations is crucial for anyone seeking to leverage the full potential of this exceptional steel variant.

FAQs

Q1: Can SKD11  be used for high-speed cutting applications?
A1: While SKD11 excels in hardness and wear resistance, it is not specifically designed for high-speed cutting. Other tool steels with different compositions may be more suitable for such applications.

Q2: Is SKD11 steel prone to rusting over time?
A2: SKD11 steel exhibits good corrosion resistance due to its high chromium content. However, like any material, it is not entirely immune to rusting. Proper maintenance and care are essential to prolong its lifespan.

Q3: What industries commonly utilize SKD11 ?
A3: SKD11 steel finds widespread use in industries such as manufacturing, metalworking, and plastic molding. Its durability and wear resistance make it a preferred choice for various tooling applications.

Q4: Can SKD11 be welded easily?
A4: Welding SKD11 steel requires careful consideration due to its high carbon content. Preheating and post-weld heat treatment are often necessary to avoid issues like cracking.

Q5: How does SKD11 compare to other tool steels in terms of performance?
A5: SKD11 offers a balanced combination of hardness, wear resistance, and corrosion resistance. Its performance is competitive with other cold work tool steels, making it a popular choice in the industry.

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Pls contact : Joann

E-mail:joann@otaisteel.com

WhatsApp:+8613128068365